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Dongguan Juneng New Energy Technology Co., Ltd.
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Xinghuiyuan High tech Industrial Park, Dalang Town, Dongguan City, Guangdong Province
From AGVs to robots, how a single battery is reshaping the energy paradigm of manufacturing
time：2026-08-17
In the grand narrative of Industry 4.0, people often talk about artificial intelligence, internet of things and digital twins, but it is easy to ignore a more basic change-the change of energy. When the forklift in the factory changes from diesel drive to electric drive, when the porter in the warehouse is replaced by AGV, when the mechanical arm on the production line starts to move autonomously, behind these changes, there is a small lithium battery standing there. In the practice of Dongguan Juneng New Energy Technology Co., Ltd., lithium batteries are evolving from "supporting parts" to "industrial infrastructure", quietly reshaping the Energy Logic of manufacturing industry.
I. AGV: energy support from "people looking for goods" to "people looking for goods"
intelligent warehousing is a typical scenario for Industry 4.0. In traditional warehouses, people picking goods walk more than 20 kilometers every day, shuttling between shelves to find goods; In intelligent warehouses, AGVs (automatic guided vehicles) automatically drive along magnetic stripe or QR code tracks, deliver the goods to people picking goods. This change from "people looking for goods" to "people looking for goods" has increased the efficiency by 3-5 times, and it is the lithium battery that supports AGV24 hours of uninterrupted operation.
Energy gathering New Energy has developed a full range of battery solutions for AGV scenarios: from 24V/60Ah lightweight type of DGPI-RTV-006 to 48V/100Ah heavy load type of GDPI-16S100Ah-009 to 48V/45Ah handling type of DGPI-16S45Ah-008. The combination of different voltage, capacity and power covers different load requirements from several Quintal to several tons. The thermal stability and long cycle life of lithium iron phosphate system ensure the safety of AGVs under intensive scheduling and frequent start and stop conditions.There is no need to change the battery for full operation for 5-6 years.
What is more noteworthy is that the battery pack of energy gathering new energy is equipped with intelligent BMS, which communicates with WMS system in real time through RS485/RS232/CAN interface. O & M personnel can remotely monitor the battery status of each AGV. Predictive maintenance replaces the traditional regular inspection and improves the equipment utilization rate by more than 20%.
II. Service robots: endurance guarantee from "tools" to "partners"
when robots move from factories to service scenarios, the requirements for batteries have changed subtly.
The cleaning robot works quietly in the office building, battery pack can't make noise to disturb the office; The delivery robot shuttles through the restaurant, and battery pack needs to change electricity quickly to ensure the capacity during peak hours; the inspection robot is on duty day and night in the power station, and battery pack needs to be started normally in the cold of-20℃. These scenarios set differentiated requirements for battery volume, weight, noise, temperature range and safety.
The coping strategy of gathering energy and new energy is "scenario Customization". DGPI-7S25Ah-034 cleaning robot battery is designed with 2.7kg extreme lightweight and mute, embedded in the chassis without affecting the appearance; DGPI-7S40Ah-033 stacking robot battery is charged with 40Ah large capacity and 1C fast charge, supporting high-strength handlingIndustry; DGPI-15S60Ah-030 composite AGV Battery uses three communication interfaces and ultra-thin design to adapt to multi-scene mobile robots. Each product is not a "universal piece", but an energy solution for specific scenarios.
III. Electric forklift: from "exhaust pollution" to "zero emission handling"
in the field of industrial transportation, it is a clear trend to replace electric forklift diesel fork lift truck. The carbon dioxide emitted by one diesel fork lift truck per year is equivalent to dozens of private cars, while electric forklift achieve zero emission and zero noise, which is more in line with the requirements of green company.
However, electric forklift of the batteries are facing unique challenges: Hundreds of ampee peak current is required when lifting tons of goods. Frequent charging and discharging require the batteries to have fast charging capability and bad working conditions (dust, oil pollution, vibration) the battery is required to have high protection level. The forklift battery solution that gathers new energy sources meets these stringent requirements with a capacity range of 48V/45Ah-100Ah, a peak discharge capacity of 90A-150A, and a protection level above ip65.
The more profound impact is that the fast charging capability of lithium batteries enables forklift trucks to evolve from "backup battery rotation" to "opportunity charging" (opportunity charging)-short power supplement between lunch break and shift change, it can support the operation of the next shift, greatly reducing the investment of backup batteries and the downtime of replacing batteries.
industry 4.0 is not only the transformation of production mode, but also the transformation of energy mode. Photovoltaic panels on the factory roof, energy storage systems in the park, and UPS backup power in the workshop-these distributed energy facilities have evolved the factory from a simple "power consumer" to a "producer".
The product line of energy storage battery that gathers new energy sources is just for this trend. DGPI-SE-001 home wall-mounted energy storage battery, with a large capacity of 132kg and intelligent BMS, support home photovoltaic spontaneous self-use; DGPI-SE-002 cabinet-type energy storage battery, with standard 19-inch cabinets and 8 Series expansion capabilities, enabling industrial and commercial peak-Valley arbitrage and demand management; DGPI-SE-003 modular energy storage battery, designed with 60kg lightweight and stackable 2pcs, makes small indoor emergency energy storage possible.
These energy storage systems are linked with industrial equipment: they are charged during the daytime when photovoltaic is surplus, discharged at the peak of the electricity price in the evening, and automatically switch to off-grid mode when the power grid is cut off to ensure the key load. The "space-time transfer" of energy reduces the power consumption cost of factories by 20%-40%, and improves the reliability of power supply.
Conclusion
In the industrial 4.0 layout, lithium battery is not the most dazzling technology, but the most basic support. It allows AGVs to operate independently, robots to continue to serve, forklift trucks to carry with zero emissions, and factories to operate independently. The ten-year focus on new energy sources proves that battery PACK is not a simple "assembly", but a system engineering that integrates electrochemical, electrical engineering, thermal management and software algorithms.
Contact us
Dongguan Juneng New Energy Technology Co., Ltd.
137 5142 6524（Miss Gao）
susiegao@power-ing.com
Xinghuiyuan High tech Industrial Park, Dalang Town, Dongguan City, Guangdong Province
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